Material handling systems · Kupwad, Sangli
Material Handling Systems
Rebell Engineers designs and manufactures material handling equipment and systems on a turnkey basis — for sugar, cement, mines, fertiliser, food, milk, paper, chemical, steel and the auto sector.
Designed here
Design and development department, machine shop and quality control with R&D on one site.
Fabricated here
Advanced fabrication shop with two 5-tonne overhead cranes.
Supplied turnkey
Systems handed over complete, from feed point to discharge.
Spares kept coming
Chains, slats, idlers and buckets made in-house to Rebell profiles.
What we build
Bulk handling for bagasse, coal, ash, grain and sugar; bag handling from packing house to truck; and the wear parts that keep both running.
14 systems
Belt Conveyor Systems
Trough and flat belt conveyors for bagasse, ash, coal, sand, salt and loose sugar, sized to the plant's throughput.
5 – 1000 TPH
02
Return Bagasse Carriers & Elevators
Carriers and elevators that return loose bagasse from the mill to the boiler, sized for continuous season-long running.
5 – 200 TPH
03
Bucket Elevators
Twin-leg belt type and self-supported chain type elevators for fertiliser, loose sugar, grain, foundry sand, coal and bagasse.
5 – 100 TPH
04
Screw Conveyors
Screw conveyors for sand, grain, sugar, fertiliser, seeds and ash — used across cattle feed, sugar, starch, chemical and fertiliser plants.
5 – 60 TPH
05
En-Mass Conveyor Systems
Enclosed en-mass conveyors for grain, rice, agro-vet raw material and fertilisers, with dust-free operation.
5 – 150 TPH
06
Bagasse Bale Breakers
Purpose-developed bale breakers used in co-generation plants to open baled bagasse for re-feeding to boilers.
5 – 15 TPH
07
Coal Crushers
Hammer-type coal crushers that break material by impact and discharge through a screen bar gap at the required particle size.
Impact hammer type
08
Bag Stackers & Portable Belt Conveyors
Wheel-mounted stackers that cut the manpower needed to stack bags in godowns, with a truck loader variant for loading out.
Mobile, height adjustable
09
Overhead Bag Handling Systems
Overhead belt and slat conveyor routes that carry stitched bags across a plant without blocking internal transport.
50 – 100 kg bags
10
Silo Bag Stitching Conveyors & Slat Conveyors
Stitching conveyors built to run under silo machines, with Rebell's own heavier chain and slat design, plus slat conveyors for foundry work.
500 – 800 bags/hr
11
Roller Conveyors
Roller conveyors for castings, cartons, fibre board, moulding boxes, crates and cans, including packing line duty.
Gravity / chain type
12
Flexible Conveyors
Flexible expandable conveyors for truck loading and unloading, retail stores, shipping areas, loading docks and plant floors.
Self tracking, height adjustable
13
Heat Exchangers
Air-cooled heat exchangers built from quality tubes with spiral-wound SS, MS and copper fins, arranged for maximum face area.
Air cooled, finned tube
14
Conveyor Spares
Spares manufactured in-house for Rebell and existing installed conveyors — stacker and RBC chains, stitching chains, en-mass chains, idler rollers, buckets, slats and rakes.
Chains, slats, idlers, buckets
Season after season, without a stop
Every system leaves Kupwad already run, already checked. Chains, slats, idlers and buckets stay in production year round, so a worn part is a phone call — not a shutdown.
One company from drawing to commissioning
Rebell Engineers Pvt. Ltd. is a designer and manufacturer, supplier and exporter of material handling equipment and systems on a turnkey basis. The company also provides consultancy in designing press tools.
The works sits inside the M.I.D.C. Kupwad industrial belt in Sangli — 10 km from Miraj railway junction, 225 km from Pune, the nearest airport.
The material decides the machine
Ten sectors, each handling something different. These are the systems each one usually needs.
Sugar
Bagasse, loose sugar and bag handling across the mill, boiler house and godown.
Return bagasse carriers · Belt conveyors · Bag stitching conveyors · Bale breakers 02Cement
Bag handling from packing plant to godown and truck, plus bulk transfer lines.
Overhead bag handling · Belt conveyors · Coal crushers 03Mines
Coal and crushed stone transfer with abrasive-duty belt conveyors.
Belt conveyors · Coal crushers · Bucket elevators 04Fertiliser
Elevation and enclosed conveying of fertiliser, plus bag stacking at despatch.
Bucket elevators · Screw conveyors · En-mass conveyors · Bag stackers 05Food
Dust-free grain and rice handling, and unit-load lines for packing.
En-mass conveyors · Screw conveyors · Roller conveyors 06Milk & dairy
Crate and carton movement through packing and despatch areas.
Roller conveyors · Flexible conveyors 07Paper
Fibrous material handling and boiler fuel feed lines.
Belt conveyors · Return bagasse carriers · Heat exchangers 08Chemical
Enclosed handling of powders and granules within process plants.
Screw conveyors · En-mass conveyors · Heat exchangers 09Steel
Foundry sand, scrap and casting movement on heavy-duty slat and roller lines.
Slat conveyors · Roller conveyors · Bucket elevators 10Auto sector
Component, moulding box and packing line handling.
Roller conveyors · Slat conveyors · Flexible conveyorsScroll the track
A bagasse handling system, running
Return bagasse carriers and elevators move loose bagasse from the mill back to the boiler, hour after hour, through the whole crushing season.
Plants we have supplied
- 01Aristocrat Luggage Ltd.
- 02Ugar Sugar Works Ltd., Ugar
- 03Jolly Board Limited, Deshing
- 04Magnewin Magnetics
- 05Bajaj Ventures
- 06Athani Farmers Sugar Factory, Athani
- 07Ghatge Patil Industries Ltd.
- 08Biltube Industries, Warananagar, Kolhapur
- 09PCE Electro Controls Pvt. Ltd.
- 10De Boer Damle India Private Limited, Pune
- 11Sahyadri Starch India Pvt. Ltd., Miraj
- 12Doodhganga S.S.K. Niyamit, Chikodi
- 13Vijeta Switchgear Pvt. Ltd.
- 14Ducon Projects Private Limited, Pune
- 15Aryan Wire Netting Industries Ltd., Kupwad
- 16Indian lane Power Limited, Mudhol
- 17Kulkarni Power Tools Ltd.
- 18Karnawat Associates Pvt. Limited, Kupwad
- 19Shreem Capacitors Pvt. Ltd.
- 20Khare Agro-Mech Industries Private Limited, Miraj
- 21Bhaba Engineering Pvt. Ltd.
- 22NCS Sugars Ltd., Hyderabad
- 23Mahan Electricals Ltd.
Tell us the material and the tonnage
Send the duty, the layout and the plant it is going into. We will come back with the system that suits it.