Bag Stackers & Portable Belt Conveyors

Purpose and Advantages

To reduce manual labor and speed up operations, Bag Stackers are deployed in storage areas for stacking filled bags systematically at different heights. Similarly, Portable Belt Conveyors (Truck Loaders) streamline the process of loading and unloading bags, significantly reducing physical strain on workers.

• Faster stacking and loading operations.
• Reduced manpower requirements.
• Improved safety and consistency in material handling.
• Compact and mobile design for easy relocation.

Design & Construction

Our Bag Stackers / Portable Belt Conveyors are designed for strength, mobility, and long-lasting reliability, using heavy-duty materials and precision engineering.

• Frame Construction: Fabricated using ISA 40x5 & ISA 25x5 sections, ensuring durability and rigidity during continuous operation.
• Mounting System: The frame is mounted on a chassis with ADV tyres, allowing easy movement across the work area or between storage and loading points.
• Lifting & Lowering Mechanism: A hydraulic or mechanical lifting system is provided for smooth height adjustment of the frame, allowing stacking at various levels.
• Belt Material: Made of high-quality rubber or PVC, ensuring smooth bag movement with minimal friction.
• Drive Mechanism: Powered by a geared motor or chain drive system for reliable performance and low maintenance.
• Safety Guards & Side Rails: Provided for safe operation and to prevent bag slippage during conveying.
• Portable & Adjustable: Easy to move, set up, and operate at multiple points within the facility.
• Every unit is custom-engineered to meet the specific requirements of the industry, capacity, and site layout.

Working Principle

• Feeding: Filled bags are placed on the lower end of the conveyor.
• Conveying: The motor-driven belt lifts the bags upwards toward the desired stacking or loading height.
• Adjusting Height: The hydraulic or mechanical system adjusts the conveyor's angle for different stacking levels.
• Stacking or Loading: Bags are neatly placed or automatically stacked in godowns or loaded directly into trucks.
• Mobility: After completing one section, the equipment can be moved easily to another loading point.
• This simple yet efficient mechanism allows for fast, continuous, and uniform bag handling, improving productivity and safety across operations.

Truck Loader – Portable Belt Conveyor

• The Truck Loader, a variant of the portable belt conveyor, is specially designed for loading filled bags directly into trucks or transport vehicles.
• Adjustable height to match truck bed levels.
• Smooth conveying surface for fast and safe bag movement.
• High mobility for quick shifting between vehicles.
• Ideal for dispatch operations and loading bays.
• This system is widely used in sugar factories, fertilizer depots, grain warehouses, and cement plants for fast and efficient loading.

Advantages of REBELL Bag Stackers

• Engineered for continuous industrial use.
• Custom-built to match plant layout and bag dimensions.
• Reliable lifting system for easy stacking at varying heights.
• Designed and tested at our facility in Sangli, Maharashtra.
• Proven performance across multiple process industries.
• Backed by strong after-sales support and spare part availability.

Integration with Bag Handling Systems

Our Bag Stackers and Portable Conveyors can be integrated with other Bag Handling Equipment from REBELL ENGINEERS PVT. LTD., such as:

This integration provides complete automation for your bag filling, stitching, stacking, and loading operations — ensuring seamless workflow and maximum efficiency.

• Overhead Bag Handling Systems
• Silo Bag Stitching Conveyors / Slat Conveyors
• Roller Conveyors
• Flexible Conveyors
• ➡ Learn more about our Bag Handling Systems.

Quality Assurance

At REBELL ENGINEERS PVT. LTD., every unit is built with precision engineering and strict quality control. Our Bag Stackers and Portable Belt Conveyors are tested for:

• Structural stability and strength.
• Smooth belt operation under full load.
• Hydraulic system performance and safety.
• Alignment, balance, and operational reliability.
• We ensure each machine meets industrial quality standards and delivers long-term, maintenance-free performance.

Industries We Serve

✅ Sugar & Co-generation Plants
✅ Fertilizer & Chemical Industries
✅ Agro & Food Processing Units
✅ Cement & Construction Plants
✅ Warehousing & Dispatch Facilities

Why Choose REBELL ENGINEERS PVT. LTD.?

• Decades of experience in material handling and conveyor system design.
• Advanced in-house fabrication and testing facilities.
• Customized solutions to suit specific industrial needs.
• Proven performance across diverse manufacturing sectors.
• Strong technical support and service network.
• Commitment to engineering excellence and customer satisfaction.