Horizontal Screw Conveyors
Used for transferring materials over a flat surface or between two process points. Ideal for grains, sugar, and fertilizer.
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Screw Conveyors
Reliable & Efficient Screw Conveyors by REBELL ENGINEERS PVT. LTD.
5 – 60 TPH
REBELL ENGINEERS PVT. LTD. is a leading Manufacturer, Supplier, and Exporter of Screw Conveyors known for their efficient, safe, and reliable material handling performance. Our modern manufacturing setup is located in Sangli, Maharashtra, India, where we design and build high-quality screw conveyors customized to meet the needs of various industries.
Our Screw Conveyors are ideal for handling bulk materials such as sand, grains, sugar, fertilizer, seeds, and ash, offering a smooth, enclosed, and continuous conveying solution with minimal maintenance and maximum efficiency.
A Screw Conveyor is a mechanical device used for transporting bulk materials horizontally, vertically, or at an incline within a fully enclosed system. It consists of a rotating helical screw blade—known as a flight—mounted within a tubular or U-shaped casing.
As the screw rotates, it pushes material along the length of the conveyor, allowing efficient and controlled movement of free-flowing and semi-solid materials.
At REBELL ENGINEERS PVT. LTD., our Screw Conveyors are engineered for high performance, low noise, and long service life, making them suitable for a wide range of industrial applications.
Key features
- High Efficiency: Consistent and uniform conveying with low power consumption.
- Safe & Enclosed Operation: Prevents spillage, dust emission, and contamination.
- Compact Design: Space-saving construction ideal for confined plant areas.
- Smooth & Quiet Operation: Balanced design reduces vibration and noise.
- Customizable Capacity & Length: Built to suit individual plant layouts.
- Durable Construction: Robust materials ensure long life and minimal downtime.
- Low Maintenance: Easy to operate, inspect, and service.
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Working principle
This enclosed conveying method prevents spillage, reduces dust, and maintains consistent flow rates — ensuring efficient and hygienic material handling.
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Technical specifications
| Capacity range | We manufacture Screw Conveyors with a capacity range from 5 tons per hour to 60 tons per hour, depending on the material type, conveying distance, and customer requirements. |
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| Conveyor Type | Horizontal / Inclined / Vertical |
| Material of Construction | MS / SS304 / SS316 / Customized |
| Screw Diameter | 100 mm – 800 mm |
| Length | Up to 20 meters (customizable) |
| Drive Type | Direct / Chain Drive / Geared Motor |
| Speed | Adjustable as per material & process |
| Material handled | Sand, grain, sugar, fertiliser, seeds, ash |
Inclined Screw Conveyors
Used when material needs to be transported to elevated levels or silos. Compact, energy-efficient, and ideal for plants with limited floor space.
Vertical Screw Conveyors
Designed for lifting materials vertically, often integrated with other conveyors. Suitable for ash, cement, and granular materials.
Shaftless Screw Conveyors
Perfect for sticky, semi-liquid, or viscous materials like sludge or mud, ensuring clog-free operation and easy cleaning.
- Perfect for sticky, semi-liquid, or viscous materials like sludge or mud, ensuring clog-free operation and easy cleaning.
Applications
- Our Screw Conveyors are used extensively across multiple process industries for conveying materials efficiently and safely.
- Sand
- Grains
- Sugar
- Fertilizer
- Seeds
- Ash
- Cattle Feed Plants – Handling feed ingredients and additives.
- Sugar Factories – Conveying bagasse dust, sugar, and ash.
- Starch Plants – Transporting wet or dry starch material.
- Chemical Plants – Moving powders, granules, and catalysts.
- Fertilizer Plants – Handling urea, phosphate, and NPK materials.
- Food Processing & Agro Units – Conveying grains, cereals, and raw materials.
Sectors served
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In detail
Design & Construction
Every conveyor is designed using modern CAD techniques and fabricated with precision, ensuring perfect alignment, consistent material flow, and low operational noise.
- Our Screw Conveyors are built with precision and durability to ensure continuous, trouble-free operation.
- Compact & Modular Construction: Easy to install and relocate within process layouts.
- Heavy-Duty Shaft & Flight Design: For reliable performance under continuous load.
- Material of Construction: Available in Mild Steel (MS), Stainless Steel (SS304/SS316), or customized options as per process requirements.
- Drive Options: Chain drive, direct motor drive, or geared motor assembly.
- Fully Enclosed Housing: Ensures dust-free and clean conveying.
- Customizable Configurations: Horizontal, inclined, or vertical types based on the application.
- Low Maintenance: Easy access points for inspection and cleaning.
Sequence of operation
- The working principle of a Screw Conveyor is simple yet highly effective:
- Material Feeding: Bulk material is introduced into the inlet hopper.
- Screw Rotation: The rotating screw blade moves material along the length of the trough or pipe.
- Material Transport: Material is conveyed smoothly, with minimal degradation, toward the discharge point.
- Discharge: Material is released at the outlet, where it can be transferred to another process or storage unit.
Integration with Other Systems
This allows smooth and automated transfer of materials between multiple processing stages. Explore more on our Bulk Material Handling Systems page.
- Belt Conveyor Systems
- Bucket Elevators
- Return Bagasse Carriers
Quality Assurance
Every Screw Conveyor manufactured by REBELL ENGINEERS PVT. LTD. undergoes rigorous quality inspection and testing before dispatch.
- Use of premium-grade materials for strength and corrosion resistance.
- Adherence to precision tolerances for balanced screw flighting.
- Thorough performance testing for smooth operation.
- Compliance with industrial quality standards.
- Our commitment to engineering precision and reliability makes our conveyors a trusted choice across industries in India and overseas.
Industries We Serve
Our Screw Conveyors are trusted in industries such as:
✅ Sugar & Food Processing
✅ Cement & Construction
✅ Fertilizer & Chemical
✅ Power Generation
✅ Mining & Minerals
✅ Starch & Agro Processing
✅ Cattle Feed Manufacturing
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Usually on the same line
01
Bucket Elevators
Twin-leg belt type and self-supported chain type elevators for fertiliser, loose sugar, grain, foundry sand, coal and bagasse.
5 – 100 TPH
02
En-Mass Conveyor Systems
Enclosed en-mass conveyors for grain, rice, agro-vet raw material and fertilisers, with dust-free operation.
5 – 150 TPH
03
Belt Conveyor Systems
Trough and flat belt conveyors for bagasse, ash, coal, sand, salt and loose sugar, sized to the plant's throughput.
5 – 1000 TPH
Need this sized for your plant?
Send the material, the tonnage and the centre distance or lift. We will come back with the specification.