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Bagasse Handling System Manufacturers in Satara
Return bagasse carriers, elevators, bale breakers and belt conveyors for sugar mills and co-generation plants in Satara, built by REBELL ENGINEERS PVT. LTD.
5 – 200 TPH
Bagasse handling systems for sugar mills in Satara
REBELL ENGINEERS PVT. LTD. is a manufacturer, supplier and exporter of Bagasse Handling Systems in Satara, designed and fabricated at our 23,000 sq. ft. works at M.I.D.C. Kupwad, Sangli, in the heart of Maharashtra's sugar belt. We supply complete systems on a turnkey basis — from the mill outlet to the boiler feed — as well as individual carriers, elevators and spares for plants that are expanding or replacing worn equipment.
Satara district combines industrial areas at Satara, Lonand and Khandala with a sugar belt running through Karad, Phaltan and Koregaon along the Krishna and Nira rivers. Satara's sugar factories around Karad, Phaltan and Koregaon run long crushing seasons with co-generation, and need bagasse carriers, elevators and bale breakers built for continuous duty.
Every carrier and elevator is designed around the plant it will serve: the crushing rate, the boiler feed points, the yard layout and the lift. Heavy RBC chains, press-formed clits and bolted modular sections keep it running season after season and make wear parts quick to replace.
Why plants in Satara choose Rebell
- Design, machine shop, fabrication and quality control on one site, so drawings and parts stay consistent.
- Return bagasse carriers from 5 to 200 TPH and belt conveyors up to 1000 TPH, sized to the duty.
- Chains, slats, rakes and idlers made in-house to Rebell profiles, so spares match the original equipment.
- Equipment shaped by work with sugar factories and co-generation plants in Maharashtra and Karnataka.
- Our Sangli works are within easy reach of Satara for site visits, service and spares.
Bagasse Handling for Satara
Send your crushing rate (TCD), boiler fuel demand and the layout. We will reply with the system the duty needs.
Request a quote
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Bagasse handling equipment we supply in Satara
01
Return Bagasse Carriers & Elevators
Carry loose bagasse from the mill to the boiler house or bagasse yard and return surplus, horizontal, inclined or vertical.
5 – 200 TPH
02
Bagasse Bale Breakers
Open baled bagasse so stored fuel can be fed back to the boiler during off-season or co-generation running.
5 – 15 TPH
03
Belt Conveyor Systems
Trough, flat and inclined belt conveyors for bagasse, coal, ash, sand, salt, grain and loose sugar.
5 – 1000 TPH
04
Bucket Elevators
Belt type (twin leg) and chain type (self-supported) elevators for grain, sugar, fertiliser, sand, coal and cement.
5 – 100 TPH
05
Conveyor Spares
RBC and stacker chains, slats, rakes, idler rollers and buckets made in-house to Rebell profiles.
Made in-house
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Technical specifications
| Return bagasse carrier capacity | 5 to 200 tons/hour |
|---|---|
| Bale breaker capacity | 5 to 15 tons/hour |
| Belt conveyor capacity | 5 to 1000 tons/hour |
| Conveyor type | Horizontal / inclined / vertical |
| Material of construction | Mild steel (MS) / stainless steel (SS) |
| Chain | RBC chains of 100 mm, 150 mm and 229 mm pitch with swivelling attachments |
| Drive | Chain drive / geared motor, speed set to the process |
| Material handled | Loose bagasse, baled bagasse, bagasse pith, boiler ash |
| Application | Mill-to-boiler feeding, bagasse yard return, co-generation fuel feed |
| Supply scope | Complete system or individual equipment and spares, delivered to Satara |
Where bagasse handling systems are used in Satara
- Sugar mills: carrying bagasse from the last mill to the boiler house and returning surplus to the yard.
- Co-generation plants: steady fuel feed to high-pressure boilers that export power.
- Bagasse storage yards: reclaiming stored and baled bagasse for off-season running.
- Jaggery and khandsari units: smaller-capacity bagasse transfer to furnaces.
- Distillery and biomass boilers: feeding bagasse and similar fibrous fuels.
Sectors served
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Industrial areas we serve around Satara
From our works at Sangli we supply bagasse handling systems to sugar mills and co-generation plants in Satara and the surrounding areas, including Satara MIDC, Karad, Phaltan, Koregaon, Wai, Lonand MIDC, Khandala and Patan. Equipment is dispatched by road from our works at M.I.D.C. Kupwad, Sangli, which is within easy reach of Satara, so site visits for measurement, erection and commissioning can be arranged.
Dispatched from Sangli
Built and inspected at our Kupwad works and dispatched by road to Satara, with erection drawings for your team.
Spares that match
RBC chains, slats and rakes are supplied for the equipment we build, so replacements fit first time.
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How an order for Satara runs
Design and offer
Our design department sizes the equipment and drive, and sends the general arrangement with a techno-commercial offer.
Fabrication and inspection
Built and checked at our Sangli works. Inspection by you or your nominated agency can be arranged before despatch.
Dispatch by road
Loaded at Kupwad, Sangli, and dispatched by road to site in Satara.
Erection support and spares
Erection drawings and guidance for your team, with wear parts and spares supplied for the years that follow.
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Frequently asked questions
Do you supply bagasse handling systems in Satara?
Yes. REBELL ENGINEERS PVT. LTD. manufactures bagasse handling systems at Sangli, Maharashtra, and supplies them to sugar mills and co-generation plants in Satara, either as a complete turnkey system or as individual carriers, elevators, bale breakers and spares.
What capacity of return bagasse carrier can you build?
Return bagasse carriers are built from 5 to 200 tons per hour, bagasse bale breakers from 5 to 15 tons per hour and belt conveyors from 5 to 1000 tons per hour. The final size is set by your crushing rate and boiler fuel demand.
How do you deliver to Satara?
Equipment is dispatched by road from our works at M.I.D.C. Kupwad, Sangli, which is within easy reach of Satara, so site visits for measurement, erection and commissioning can be arranged.
Can you supply spares for an existing bagasse carrier?
Yes. We manufacture RBC chains of 100, 150 and 229 mm pitch with swivelling attachments, slats, rakes for rake and inter carriers, idler rollers and buckets. Send the drawing, a sample or the chain pitch and we will confirm the match.
Which industries in Satara use your bagasse handling equipment?
Sugar mills, co-generation power plants, jaggery units, distillery and biomass boilers, and paper plants that use bagasse as fibre or fuel.
How do I get a quotation?
Send your crushing rate, bagasse quantity, layout and lift through our enquiry form, email response@rebellconveyors.com, or call +91 92258 18171. Our design team will reply with a techno-commercial offer.
Planning a bagasse line in Satara?
Send the crushing rate, the boiler feed points and the layout. We will come back with the specification and an offer.