Feed
Run-of-mine or bought-in coal up to 300 mm enters the crushing chamber from a belt conveyor or hopper.
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Coal Crusher Manufacturers in South Africa
Impact hammer type coal crushers from 5 to 100 TPH, with feed up to 300 mm and adjustable 6–50 mm output, for power, cement and industrial boilers in South Africa.
5 – 100 TPH
Coal crushers for power plants and boilers in South Africa
REBELL ENGINEERS PVT. LTD. is a manufacturer, supplier and exporter of Coal Crushers in South Africa, built at our works at M.I.D.C. Kupwad, Sangli, Maharashtra. Our impact hammer type crushers take feed up to 300 mm and deliver a uniform 6 to 50 mm output, at capacities from 5 to 100 tons per hour.
South Africa is Africa's most industrialised economy, with coal mining in Mpumalanga and Limpopo, metal and mineral mining across the north, sugar in KwaZulu-Natal and Mpumalanga, and major bulk ports at Richards Bay and Durban. Coal from the Mpumalanga and Waterberg fields fuels power stations and industrial boilers across South Africa, and crushers sized to the feed and output are needed at mines, plants and boiler houses.
Run-of-mine coal is broken by high-speed rotating hammers and against breaker plates until it passes the screen bars, and the bar gap sets the output size. An enclosed housing keeps dust down, and the hammers and screen bars are easy to reach and replace.
Why plants in South Africa choose Rebell
- Capacity from 5 to 100 TPH, feed up to 300 mm, output 6–50 mm adjustable.
- Balanced rotor for smooth, low-vibration, continuous running.
- Enclosed housing to control dust; easy access to hammers and screen bars.
- Supplied with belt conveyors, bucket elevators and feeders as a complete coal handling line.
- Seaworthy export packing and the shipping documents your clearing agent needs at Durban and Richards Bay ports.
Coal Crushers for South Africa
Send the coal type, feed size, required output size and tonnage per hour. We will reply with the crusher the duty needs.
Request a quote
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How our coal crushers work in South Africa plants
Impact
High-speed hammers on a balanced rotor strike the coal and throw it against breaker plates.
Grinding
Repeated impact and grinding between hammers and plates reduce the coal further.
Screening
Screen bars hold coal in the chamber until it is small enough; the bar gap sets the output size.
Discharge
Uniform 6 to 50 mm coal discharges to the boiler feed conveyor or bunker.
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Technical specifications
| Capacity range | 5 to 100 tons/hour |
|---|---|
| Crushing mechanism | Impact / hammer type |
| Feed size | Up to 300 mm |
| Output size | 6 mm – 50 mm (adjustable) |
| Discharge control | Screen bar gap sets the product size |
| Material of construction | Mild steel (MS) / stainless steel (SS) |
| Drive | Geared motor / belt drive |
| Operation | Continuous / automatic |
| Supply scope | Complete system or individual equipment and spares, exported to South Africa |
Where coal crushers are used in South Africa
- Thermal power plants: coal crushing ahead of boiler feed.
- Captive and co-generation plants: fuel preparation.
- Cement plants: coal for kiln firing.
- Sponge iron and steel plants: coal for kilns and boilers.
- Fertiliser and chemical plants: raw coal and coke.
- Coal yards and washeries: size reduction before despatch.
Sectors served
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Regions we serve in South Africa
We supply coal crushers to power, cement, steel and boiler plants across South Africa, including KwaZulu-Natal, Mpumalanga, eMalahleni, Limpopo, Lephalale, Gauteng, Richards Bay and Durban. Equipment is shipped to Durban or Richards Bay and moved by road to site in South Africa.
Shipped via Durban and Richards Bay ports
Seaworthy packing, sections match-marked for erection, and the commercial invoice, packing list and certificate of origin for clearance.
Spares that match
Hammers, screen bars and breaker plates are supplied for the equipment we build, so replacements fit first time.
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How an export order to South Africa runs
Share the duty
Your coal type, feed size, output size and tonnage per hour, sent by email or through our enquiry form.
Design and offer
Our design department sizes the equipment and drive, and sends the general arrangement with a techno-commercial offer.
Fabrication and inspection
Built and checked at our Sangli works. Inspection by you or your nominated agency can be arranged before despatch.
Packing and shipment
Export-packed, match-marked and shipped via Durban and Richards Bay ports with the documents needed for customs clearance.
Erection support and spares
Erection drawings and guidance for your team, with wear parts and spares supplied for the years that follow.
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Usually on the same line
01
Belt Conveyor Systems
Trough, flat and inclined belt conveyors for bagasse, coal, ash, sand, salt, grain and loose sugar.
5 – 1000 TPH
02
Bucket Elevators
Belt type (twin leg) and chain type (self-supported) elevators for grain, sugar, fertiliser, sand, coal and cement.
5 – 100 TPH
03
Screw Conveyors
Horizontal, inclined, vertical and shaftless screw conveyors for powders, granules, ash and sticky material.
5 – 60 TPH
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Conveyor Spares
RBC and stacker chains, slats, rakes, idler rollers and buckets made in-house to Rebell profiles.
Made in-house
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Frequently asked questions
Do you supply coal crushers in South Africa?
Yes. REBELL ENGINEERS PVT. LTD. manufactures impact hammer type coal crushers at Sangli, Maharashtra, and supplies them to power plants, cement plants, steel plants and industrial boiler users in South Africa.
What capacity and output size do your coal crushers give?
Our coal crushers handle 5 to 100 tons per hour, take feed up to 300 mm and give an adjustable output of 6 to 50 mm, set by the screen bar gap.
How does an impact hammer coal crusher work?
High-speed hammers on a rotor strike the coal and throw it against breaker plates; the coal is broken and ground until it passes through the screen bars, whose gap controls the final size.
How is the equipment shipped to South Africa?
Equipment is shipped to Durban or Richards Bay and moved by road to site in South Africa. We provide the commercial invoice, packing list and certificate of origin needed for clearance.
Do you supply hammers and screen bars as spares?
Yes. Hammers, screen bars, breaker plates and other wear parts are supplied as spares, so the crusher keeps its output size as parts wear.
How do I get a quotation?
Send your coal type, feed size, output size and tonnage per hour through our enquiry form, email response@rebellconveyors.com, or call +91 92258 18171. Our design team will reply with a techno-commercial offer.
Need a coal crusher in South Africa?
Send the coal type, the feed and output size and the tonnage. We will come back with the specification.